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Apogee Consulting Inc

Why Can’t MDA Manage its Programs?

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Recently we inquired into the program management problems at the Department of Homeland Security.  In the past, we asked similar questions of NASA and DOD.  Now we turn our attention to the Missile Defense Agency (MDA), asking why “DOD’s largest single acquisition program” is having performance problems.  Related to that overarching inquiry are two other questions—(1) why do seven of 14 MDA prime contractors have noncompliant EVM systems, and (2) why do two of 14 MDA programs assessed have such unreliable EVM data that GAO was unable to “identify significant performance drivers or forecast future cost and schedule performance.”

We shall start our investigation with this GAO report, entitled “Missile Defense Program Instability Affects Reliability of Earned Value Management Data.”  In that report, GAO made its annual assessment of progress made by the MDA in developing and fielding the nation’s Ballistic Missile Defense System (BMDS).  The report supplements a previous GAO assessment.

By way of background, the GAO report states—

MDA’s mission is to develop an integrated and layered BMDS to defend the United States, its deployed forces, allies, and friends. In order to meet this mission, MDA is developing a highly complex system of systems—land-, sea- and space-based sensors, interceptors and battle management. Since its initiation in 2002, MDA has been given a significant amount of flexibility in executing the development and fielding of the BMDS.

Unlike other major defense acquisition programs, the BMDS has been exempted from the requirements of 10 U.S.C. § 2435 (which requires the programs to establish the total scope of work and total cost baselines), because the Secretary of Defense “delayed” entry of BMDS into DOD’s formal acquisition cycle.  The lack of an established baseline prevents GAO from evaluating progress of the program as a whole; instead, it has to look at each BMDS program on an individual basis.  In this report, GAO looked at 14 MDA programs.

The first thing GAO noticed was that two important programs—Ground-Based Missile Defense (GMD and Targets/Countermeasures—couldn’t be assessed.  The two programs couldn’t be assessed because their Earned Value Management (EVM) data “were not sufficiently reliable to analyze” the contracts’ cost and schedule performance.  What’s going on here?

First, the two programs each had baselines that were “no longer representative of the program of record.”  With respect to the GMD program, GAO reported that the contractor (Boeing) had “experienced difficulty” incorporating “numerous changes to the program and [resulting] modifications to the contract.”  GAO reported—

For example, although the GMD program experienced a $1.3 billion dollar restructure in 2007, another major restructure beginning in fiscal year 2008 for over $500 million that was completed in fiscal year 2009, and a third in fiscal year 2010 for over $380 million, the GMD program has not conducted an IBR [integrated baseline review] since December 2006.  DOD’s acquisition policy states that an IBR is to be conducted within 6 months after contract award, exercise of contract options, or major modifications to a contract.  DCMA officials told us that the GMD program had an IBR underway following the restructure that began in fiscal year 2008 and completed in fiscal year 2009, but in May 2009 the program was again redirected and the baseline review was cancelled.  The Director, MDA explained that some of the GMD program’s baseline instability from frequent restructures was related to the changing GMD role in European defense. … The Director told us that these European capability requirements changes drastically affected the GMD program as a significant amount of work had to be restructured.

With respect to the Targets and Countermeasures program, the prime contractor (Lockheed Martin) was “unable to update its baseline because of numerous program changes.”  GAO reported—

In September 2007, when the delivery order for the launch vehicle-2 was approximately 60 percent complete, Lockheed Martin signaled that its baseline was no longer valid by requesting a formal reprogramming of the effort to include an overrun in its baseline for this delivery order. MDA allowed the contractor to perform a schedule rebaseline and remove schedule variances – but did not provide any more budget for the recognized overrun in the performance measurement baseline. As a result, DCMA reported that the performance indicators for this delivery order, needed to estimate a contract cost at completion, were unrealistic. According to the Director, MDA did not believe the contractor had justified that there was a scope change warranting additional budget in the performance measurement baseline. He said he believed doing so would mask problems the contractor was experiencing planning and executing the contract which he identified as the issue as opposed to changes in the contract’s scope. According to the Director, one example of the issues the contractor was experiencing on this delivery order included a failure rate of 64 percent on production qualification components. … In addition … program changes since fiscal year 2008 on one delivery order included over 20 contract changes to the scope of work or corrective actions to quality issues.

GAO noted that seven of the 14 programs it reviewed were managed by contractors whose EVM systems had been assessed by DCMA as being “noncompliant” with the applicable criteria of the ANSI/EIA standard governing earned value management systems.  Despite this situation, GAO used the EVM data to evaluate the other 12 programs.  It noted that “We reviewed the basis for the noncompliance and unassessed ratings and determined that” the EVM data was reliable enough “for our purposes.”  This finding, of course, begs the question of why DCMA evaluators would find the EVM systems to be inadequate while GAO found the EVMS’ outputs to be good enough.  Some in industry have accused DCMA evaluators of being overly picky in their evaluations … but that topic is probably better left to another article.  We’ll leave it with an example of GAO’s comments—

For example, the EVM system of the STSS contractor Northrop Grumman was deemed noncompliant because of two low-level corrective action requests related to issues with other contracts that did not materially affect the performance baseline for the STSS contract we assessed. Also, the C2BMC’s contractor Lockheed Martin Information Systems & Global Services received a rating of noncompliant during 2009 because of a corrective action request that stated that major subcontractor efforts were not specifically identified, assigned, or tracked in the organizational breakdown structure. However, after the noncompliant rating was given, DCMA reversed its decision and decided to close the corrective action without requiring the contractor to change its methods.

Looking at the 12 programs GAO felt it could review, it noted mixed results.  Some programs performed adequately while others experienced cost growth and schedule slips stemming from such issues as “technical complexity,” “quality issues,” “unanticipated design changes,” “late receipt of hardware and production-level drawings,” etc.  For example, with respect to the Command and Control, Battle Management, and Communications (C2BMC) program, GAO reported—

These budgeted cost overruns are driven by increased technical complexity of Spiral 6.4 development, and more support needed than planned to address requests from the warfighter for software modifications. The $4.2 million of unaccomplished work on the agreement is driven by efforts in the Part 5 portion of the agreement, including delays in system level tests, late completion of C2BMC interface control document updates, and unexpected complexity of algorithm development and network design.

GAO also noted that the STSS program (managed by Northrop Grumman) was on schedule, but nearly $73 million overrun against budget.  There were various reasons attributed to the cost growth, including slippage of the launch dates.  GAO asserted that—

If the contractor continues to perform as it did through September 2009, our analysis projects that at completion in September 2010, the work under the contract could cost from $620.9 million to $1.6 billion more than the budgeted cost of $1.6 billion.

Similarly, the development contract for THAAD (Terminal High-Altitude Area Defense, managed by Lockheed Martin) has experienced cumulative cost overruns of $262 million and is also behind schedule.  GAO reported—

The contractor attributes overruns to the missile, launcher, and radar portions of the contract. The missile’s unfavorable cost variance is driven by unexpected costs in electrical subsystems, propulsion, and divert and attitude control systems. Also contributing are issues associated with the optical block, range safety, communications systems, and boost motors. The launcher has experienced cost growth because of inefficiencies that occurred during hardware design, integration difficulties, quality issues leading to delivered hardware nonconformances, and ongoing software costs being higher than planned because of rework of software to correct testing anomalies. These problems resulted in schedule delays and higher labor costs to correct the problems. In addition, cooling and power issues with the radar have contributed to overruns with the prime power unit. Numerous fan motor control system redesigns and retrofits for the cooling system drove costs by the supplier. Inexperience with building a prime power unit and a limited understanding of the true complexity and risks associated with the system led to significant cost growth and delivery delays.

As we have noted with respect to other Executive Agencies, MDA seems to have experienced the standard challenges associated with developing technically challenging weapon and defense systems.  Requirements changes drive design changes, which affect manufacturing schedules.  Managing changes requires staff and other administrative resources, and often requires technical personnel to take time away from their program “day jobs” to support the administrative change management processes—meaning the program work doesn’t get accomplished as planned.

This GAO report seems to confirm what we’ve been hearing from industry—that DCMA EVMS functional specialists are nit-picking and looking for reasons to withhold EVM system approvals.  GAO was able to find reliable data to evaluate, despite numerous so-called noncompliances.  We hope DCMA quits treating EVMS like Government Property control systems, and develops a sense of materiality and proportionality in its system reviews.

On the two MDA programs with unreliable program baselines, we look to MDA itself as the culprit.  On one program, numerous program restructurings appeared to have significantly impacted the prime contractor’s ability to maintain baseline control.  On the other program, it was MDA’s decision not to revise the baseline when appropriate to do so, that led to the situation where GAO felt the baseline no longer represented a meaningful point from which to measure performance variances.  In addition, GAO noted numerous program changes that impacted the contractor’s ability to maintain baseline control, of such impact that GAO apparently believed the baseline should have been revised.

Here’s the lesson in all this—at least from our point of view.  If you have a technically challenging, complex development program—especially one where requirements are fuzzy and likely to change over time—then you need to expect significant changes.  You need to plan for the changes, and have a plan to manage them.  You need to anticipate the administrative resources necessary to identify, process, and incorporate changes into both the baseline and the contract.  And you need to anticipate the technical resources involved in that process as well.

Change control is one of the key processes that distinguish contractors in the marketplace.  Contractors that have robust change control processes, and that proactively manage the inevitable changes, do better than those that do not.  Period.

So how is your change control process working out for you?


 

Government Contract Math: False Timesheets Equal False Statement Equals Prison Time Plus Fine

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For some of us, Algebra was our Waterloo.  Others had trouble with Geometry.  Still others made it to Trigonometry, Statistics, Calculus, and/or other college and graduate-level courses.  The point is, almost everybody struggles with math at some point in their lives.  Most of us get just so far, but no further.  At point, we hit the math wall and we give up.

For Donna Mitchell, her moment of surrender came at age 69, when she encountered Government Contract Math.  Her sad story can be found here.

Ms. Mitchell was employed by Dragon Development Company, a government contractor.  Dragon Development was acquired by CACI, International, Inc.—another government contractor—in November, 2007.  At the time of acquisition, Dragon Development was a subcontractor to the Titan Corporation, who had a prime contract with the National Security Agency (NSA) for “document delivery services.”

From the period January, 2006 through December 28, 2007 (a full two years), Ms. Mitchell—

--submitted timesheets to Dragon and CACI falsely claiming that she had worked 752 hours more than she had actually worked on the Services Contract. Mitchell represented in some of the timesheets that on 24 days she worked an average of eight hours, when in fact, she did not work at all on those days.

So over a two-year period, Ms. Mitchell over-reported her time by about 20 percent (752 / 4,360 = 17.25%, to be exact).

Dragon/CACI invoiced Titan for Ms. Mitchell’s inflated labor costs.  In turn, Titan invoiced NSA.  NSA paid the contractors “approximately $81,859” for the unworked hours. 

On July 21, 2010, Ms. Mitchell pleaded guilty to “making false statements arising from the number of hours she claimed she worked.”  According to the DoJ press release (link above), “Mitchell faces a maximum sentence of five years in prison and a $250,000 fine.”

We call that learning math the hard way.

Post-script—

In August, 2009, we posted a point of view regarding the necessary due diligence to be performed during a merger/acquisition between two government contractors.  At that time, we said—

When contemplating the acquisition of any business that sells goods and/or services to the Federal government, it is important to evaluate the probability of contingent liabilities, and factor them into the deal. Government contracts, by their very nature, have long tails. … Thus, after an acquisition an allegation of wrongdoing can surface that relates to actions that took place literally years before. Records can be missing, personnel may have departed, but the acquiring company still has to deal with the issue(s). It is critical to structure the deal so as to protect the acquiring entity from such contingent liabilities.  Typically this is done either through purchase price adjustment, establishment of an escrow fund, or both.



During the due diligence phase of the acquisition, it is critical to evaluate existing internal and operational controls, administrative attention to detail, and to try to assess the probability that a contingent liability will surface after acquisition. …

We see no reason to change our point of view on this topic.  We don’t know the depth and/or rigor of CACI’s due diligence efforts during its acquisition of Dragon Development.  We don’t know whether CACI was held liable in a separate proceeding, or if the company was able to negotiate its way out of trouble.  But we do know that if Ms. Mitchell’s “math difficulty” had been identified as a potential contingent liability prior to the acquisition, CACI could have taken steps to protect itself.


 

Organizational Conflicts of Interest – A Success Story!

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The Federal Acquisition Regulations (FAR) define an organizational conflict of interest as a conflict that may occur when “because of other activities or relationships with other persons, a person is unable or potentially unable to render impartial assistance or advice to the Government, or the person’s objectivity in performing the contract work is or might be otherwise impaired, or a person has an unfair competitive advantage.”

Accountants don’t care very much about organizational conflicts of interest (OCIs).  OCIs have nothing to do with debits or credits or dollar signs.  But companies who want to successfully capture government work need to care about OCIs—quite a bit, actually.  We’ve previously discussed OCIs here and also here, and also over here, noting that—

Savvy readers will understand that the regulations are just words, and that the words are given meaning and come alive via interpretations provided by the Courts. So it is, with respect to OCIs, that the Government Accountability Office (GAO) and the U.S. Court of Federal Claims (CoFC) have interpreted various aspects of OCI rules in their bid protest decisions.

OCIs are intractable little problems, both vague and complex by their very nature.  Normally, one hears about OCIs when somebody protests an award.  Sometimes OCIs arise in the context of testing products for acceptance and/or suitability.  Here’s a story about an OCI in the context of a bid protest.  What makes this story different is that the Court found the elimination of a bidder, based solely on an alleged OCI, to be unreasonable.  We think it’s worth exploring a little.

On July 16, 2010, the U.S. Court of Federal Claims issued a decision in the matter of Turner Construction Co., Inc. v. United States, with McCarthy/Hunt, J.V. and B.L. Harbert-Brasfield & Gorrie, JV, as intervenors.  At stake was the contract to replace the Army Community Hospital at Fort Benning, Georgia.  The contract was originally awarded to Turner in September, 2009, after 15 months of conducting the procurement and evaluating offerors.  Two competitors (the “intervenors” in the current action) protested the award to the Government Accountability Office (GAO).  In February, 2010, GAO recommended that the Army should “strip Turner of the contract” because of Turner’s alleged OCIs, and “reprocure the contract.”  In March, 2010, the Army announced that it would “not waive” Turner’s OCIs, and follow the GAO recommendation.  Turner protested that decision before the Court of Federal Claims.

Turner argued that the GAO bid protest decision and subsequent recommendation to the Army “lacked a rational basis.”  In addition, Turner argued that the Army accepted GAO’s recommendation without evaluating it, and did not “reasonably evaluate” Turner’s request to waive its OCIs.  Turner’s alleged OCIs are rather complex so we’ll devote some space to discussing them.

To develop its hospital design, the Army obtained technical design assistance from a Joint Venture consisting of Hayes, Seay, Mattern, & Mattern (HSMM) and Hellmuth, Obata & Kassbaum, Inc. (HOK).  HSMM was a wholly owned subsidiary of AECOM.  As part of its duties, HSMM assisted the Army’s Technical Review Board in evaluating proposals received from bidders on the hospital replacement project.  Turner was not only the lowest price offer, but the company also scored well in the technical evaluations. 

Turner’s proposal anticipated awarding a subcontract to a Joint Venture consisting of Ellerbe Becket (EB) and another firm.  In October, 2009, after a long courtship, EB was acquired by AECOM.  In July 2009 (during the courtship), it came to the attention of one the HSMM participants that an OCI might exist, as AECOM was then in negotiations to acquire EB.  (Note that the OCI might be created because AECOM would own a participant in the proposed project (EB) and a participant in the project design (as well as a participant in the technical evaluation) (HSMM).  This “alignment of interests” might be sufficient to create an OCI.)  The HSMM employee immediately brought the matter to the attention of the Contracting Officer and the Army’s legal counsel.  They decided that the one HSMM participant who knew of the potential merger would recuse himself from further participation in the proposal evaluations, but that the other HSMM participants, who were not aware of the ongoing discussions between EB and AECOM, would be allowed to continue their participation.

We have discussed before the three “different flavors” of OCI.  With respect to the award of the hospital replacement contract to Turner, “both protesters alleged the existence of ‘biased ground rules’ and ‘impaired objectivity’ OCIs, and McCarthy/Hunt additionally alleged an ‘unequal access to information’ OCI,” according to the Court.

During the protest proceedings before the GAO, the Contracting Officer “addressed each possible type of OCI and found that no OCIs existed prior to award of the contract.”  However, GAO “disagreed” with those conclusions, and “sustained the ‘unequal access to information’ and ‘biased ground rules’ protests.”

While the protest was pending before the GAO, much discussion and debate ensued regarding whether the Army would waive any OCIs.  As the Judge Futey (writing for the Court) reports, ultimately the Army decided not to grant Turner a waiver.

After receiving the GAO’s recommendation, the Army terminated Turner’s contract and Turner filed a protest with the CoFC.  Based on the protest grounds, the Court needed to review the GAO’s decision, even though normally such decisions are granted “a high degree of deference.”  But the deference shown to GAO’s decisions is not absolute, and executive agencies cannot simply rely on a GAO decision to implement an unreasonable course of action.  As the Judge Futey wrote, “an Agency’s decision to follow the recommendation of the GAO in a bid protest decision is arbitrary and capricious if the GAO decision was irrational.”  Judge Futey found—

According to Turner, the GAO conducted a de novo review of the record that supplanted the CO’s decision, which was based on ‘hard facts,’ with a decision based on ‘mere inference and suspicion.’ … plaintiff [Turner] argues that ‘the assessment of OCIs is a fact-specific inquiry the CO must undertake, and under the facts here, the CO reasonably concluded there was no OCI, and GAO erred in substituting its judgment for that of the CO.’

Judge Futey concluded that, “it was irrational in this case to depart from precedent and not consider the factually-based arguments of Turner and the Army, especially when the GAO was tasked with looking for ‘hard facts’ of an OCI.”  Moreover, Judge Futey wrote that—

This Court thus finds that the GAO lacked a rational basis because it overturned the CO’s determination without highlighting any hard facts that indicate a sufficient alignment of interests. Because the GAO lacked a rational basis, the Army was not justified in following its recommendation. …

… the GAO failed to adhere to the proper standard of review. The GAO’s task was to review the agency’s decision for reasonableness. That agency decision, as described above, tracked the precise state of negotiations between AECOM and EB, the exact dates upon which critical changes to the RFP occurred, the exact employees that could have known of the merger, and numerous other facts. Using this data, the CO concluded that no OCI existed. The GAO failed to address this OCI decision; in fact, the GAO decision on a biased ground rules OCI does not even cite the agency decision that it was tasked with reviewing. Instead, the GAO cites exactly one piece of information—the text of AECOM’s contract with the agency—to support its finding that the record ‘suggests’ that AECOM had ‘special knowledge’ that would have given Turner an unfair advantage. 

(Emphasis in original.)

Turner was granted the permanent injunction it sought.  The Army was ordered by the Court to “restore” the original hospital replacement contract to Turner and “not reprocure the contract to another firm.”

Are there any lessons to be learned here?  We think so.  When two Government contractors are considering a merger/acquisition, it is important to review existing contractual relationships to see if any actual, or potential, OCIs might exist.  And it is not only existing contracts that need to be reviewed, but also future contracts and pending proposal submissions.  Pipelines of potential contract activity need to be reviewed with a discerning eye, to see if a situation like that experienced by Turner might exist.

And please note that Turner itself did not have the alleged OCI.  It was Turner’s subcontractor, EB (who was actually one member of a Joint Venture), that had the alleged OCI.  This fact suggests that the level of due diligence inquiry needs to be quite a bit more granular than simply looking at the two prime contractors to see if a potential OCI might exist.  This is a demanding task, and one that time and budgetary constraints might not always permit.  But as this article demonstrates, one ignores that level of inquiry at one’s own peril.



 

It’s Not Always Government Contractors …

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We write quite a bit about alleged and/or admitted fraud by Government contractors.  We have posted many articles about alleged and/or admitted fraud by military and civilian government officials.  We’d post links but, frankly, there are already too many corruption stories here and all you have to do is visit the News Archive to find them for yourselves.

But today we take a different slant on things.  Today we look at fraud, alleged and/or admitted, outside the Governmental arena.  Why do we do that?  We do that because we hope it will be instructive.  Generally and broadly speaking, internal controls are largely the same whether one is a defense contractor or a manufacturer of consumer electronics.  The need for segregation of duties, for example, is largely the same—as is the need for an involved senior management and board of directors.

So let’s peek outside our box of government contracting; let’s look up from perusing the FAR and trying to interpret CAS for just a few minutes, and let’s see what the rest of the world is up to—in terms of fraud and corruption—courtesy of daily Department of Justice press releases.

First we look at two stories of international corruption.

Technip S.A. Resolves Foreign Corrupt Practices Act Investigation and Agrees to Pay $240 Million Criminal Penalty – There have been bigger FCPA penalties, but not very many.  According to this DOD press release, the Paris-based “global engineering, construction, and services company” agreed to pay that ginormous penalty in order to resolve FCPA charges related to “its participation in a decade-long scheme to bribe Nigerian government officials to obtain engineering, procurement and construction (EPC) contracts.”  The DOJ release stated, “At crucial junctures… a senior executive of Technip, KBR’s former CEO, Albert "Jack" Stanley, and others met with … the executive branch of the Nigerian government to … designate a representative with whom the joint venture should negotiate bribes to Nigerian government officials. The joint venture paid approximately $132 million to a Gibraltar corporation controlled by Tesler and more than $50 million to the Japanese trading company during the course of the bribery scheme.”

Continuing our theme of international corruption, we offer the following.

Italian Executive Extradited from Germany to the United States to Face Foreign Bribery Charges – Another DOJ announcement stated, “Italian citizen Flavio Ricotti, a former executive of Rancho Santa Margarita, Calif.-based valve company Control Components Inc. (CCI), has been extradited to the United States from Germany in connection with his alleged participation in a conspiracy to secure contracts by paying bribes to officials of foreign state-owned companies as well as officers and employees of foreign and domestic private companies.”  Allegedly, “Ricotti, who served as CCI’s vice president and head of sales for Europe, Africa and the Middle East from 2001 through 2007,” oversaw more than $1 million worth of “corrupt payments” that were allegedly designed to secure work for his company.  In addition, five other CCI executives were charged in the 16-count indictment, including, “five former CCI executives also charged are Stuart Carson, CCI’s former chief executive officer; Hong (Rose) Carson, CCI’s former director of sales for China and Taiwan; Paul Cosgrove, CCI’s former director of worldwide sales; David Edmonds, CCI’s former vice president of worldwide customer service; and Han Yong Kim, the former president of CCI’s Korean office.”

Next, looking at the domestic U.S. commercial marketplace, we bring you the final story of corruption, as abetted by stupidity and naïveté. 

Former Koss VP of Finance Pleads Guilty to Embezzling Millions and Millions -- We have been following the tale of Koss Corporation and its former Vice President of Finance, Sujata Sachdeva, for some time. On July 17, 2010, Ms. Sachdeva pleaded guilty to six counts of wire fraud for embezzling roughly $34 million from her employer over a period of approximately 11 years.  Ms. Sachdeva (or “S-Squared” as she’s called on www.goingconcern.com, where one can find quite a few stories on this topic), faces anywhere from 6 to 20 years in prison.  According to this story, “she stole the money from the headphone maker to pay for extravagant shopping sprees and lifestyle amenities that included using Koss funds for clothes, cars, trips, china, statues and home furnishings.“ 

According to the stories linked-to above, S-Squared admitted that, “During the 12-year span she authorized the issuance of more than 500 cashier's checks costing Koss about $17.5 million. That figure includes $10 million to American Express, plus payments to high-end retailers, including Neiman Marcus and Saks Fifth Avenue. Payments also went to charitable groups.”  In addition, “From February 2008 to December 2009, she authorized 206 wire transfers totaling $16 million from Koss accounts to American Express to cover items she bought with the credit card.”  The plea agreement stated that Koss employees worked ‘in concert with Sachdeva or at her direction’ to make fraudulent entries to the company's books to conceal the embezzlement. ‘These entries would falsely overstate assets, understate liabilities, understate sales, overstate cost of sales, and overstate expenses,’ and the false entries ‘concealed the actual receipts and profitability of Koss,’ allowing the scheme to continue. 

S-Squared knew how the company’s auditors worked.  According to the plea agreement, “Sachdeva did not fraudulently take money from Koss accounts at Park Bank during the month of June, because transactions during that month were reviewed by outside accountants.” 

According to the news reports, the scheme “came to light in December when American Express told Michael Koss - who at the time held five high-level titles at the company, including CEO and chief financial officer - that money was being transferred from company accounts to pay for Sachdeva's luxury shopping bills.”

This blog post by Francine McKenna at www.retheauditors.com makes some good points about Sachdeva and Koss.  Here are a few of Ms. McKenna’s comments—

  • Listing standards for the NYSE require an internal audit function. NASDAQ, where Koss was listed, does not.
  • Management oversight of the financial reporting process is severely limited by Mr. Koss Jr.’s lack of interest, aptitude, and appreciation for accounting and finance. Koss Jr., the CEO and son of the founder, held the titles of COO and CFO, also. Ms. Sachdeva, the Vice President of Finance and Corporate Secretary who is accused of the fraud, has been in the same job since 1992 and during one ten year period worked remotely from Houston!

Despite the foregoing, the Koss Corporation has filed suit against American Express (contending that it should have alerted the company earlier), against former auditors Grant Thornton (contending that it should have detected the embezzlement during performance of audit procedures), and against Ms. Sachdeva herself (d’oh).

Conclusion

Each of the stories included herein describe unfortunate actions of a corporate executive management team, actions that violated law as well as ethical standards. In some instances, the executives colluded with each other, or with executives of other companies, in order to carry out their schemes. DCAA audit procedures direct that an assessment be made of management integrity and “tone at the top.”  We don’t know, exactly, how one does that.  But we do know that these stories reinforce the importance of doing so.



 

DOD Contractors Look to Get “Affordable” While Pentagon Adds Bureaucracy

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We’ve previously discussed the latest fad amongst Pentagon leadership:  the notion that the DOD needs to focus on weapon system “affordability”—and that the primary means for doing so is to focus on cutting contractor overhead.  In this article, we reported that DOD intends to “identify and eliminate non-value-added overhead and G&A charged to contracts” (among other actions), so that affordability will be “restored” to defense goods and services.  It’s as if the entire national security leadership woke up one morning and suddenly realized they all were overdrawn at the bank. 

“Gosh!  How could this have happened to such outstanding managers?” they would have cried.  “Our defense goods and services are no longer affordable!  Since it can’t be our fault, then obviously it must be the fault of all those greedy contractors!” 

We reply to that hypothetical (yet all too real) assertion using the immortal words of Cher Horowitz (played by Alicia Silverstone) in the 1995 movie, “Clueless”—

“As If!”

Lt. Gen. Larry Farrell (USAF, Retired), recently used the cliché “perfect storm” to describe the situation facing the military services and their contractors.  General Farrell, who currently serves as President of the National Defense Industrial Association (NDIA), wrote—

The wars in Iraq and Afghanistan are now consuming in the neighborhood of $200 billion a year, which despite a defense budget just north of $700 billion, have dragged funds away from needed modernization. Recall that Congressional Budget Office projections from 2005 even then indicated that Defense Department funding was running $100 billion a year short of what it needed to fund the modernization programs planned at that time.


Then came the 2007 recession, now extending past 31 months, which is the most protracted since World War II. Along with the downturn are unsustainable federal budgets and projections of more than $1 trillion in annual deficits out through 2020. The national debt is approaching $20 trillion and interest on the debt will be around $900 billion per year in 2020 — larger than the ‘projected’ defense budget that year. The unsustainable nature of this budget projection has now been recognized as a national problem that can no longer be ignored.


In response, President Obama this year appointed a National Commission on Fiscal Responsibility and Reform. The so-called Deficit Commission is due to report in December. In anticipation, Congress has deferred action on the 2011 budget, which is normally scheduled to become law Oct. 1. …

Senate Finance Committee Chairman Max Baucus, D-Mont., said he sees three areas of focus: ‘the tax gap, the spending gap and the productivity gap.’ Since it’s fairly certain that government doesn’t directly legislate productivity, it is a safe bet that specific tax and spending recommendations will come from the Deficit Commission in December. …

All of these developments could begin to cause turbulence around December. The major unstoppable weather vector is the dire financial condition of the United States. The other converging elements — tax and spending reform and defense spending and reorganization — are minor by comparison.

Recognizing the “turbulence” coming their way, we’ve noted that defense contractors have been moving and restructuring, and re-org’ing and trimming, while nervously eyeing the Pentagon as if it was their sugar-daddy who had recently found a brand-new—younger—mistress to support.  That trend continues unabated.

The mega-sized provider of professional services, Accenture, recently reported that, “Pressures to reduce costs will be the primary drivers of decisions by aerospace and defense (A&D) companies to use external engineering services during the next two-to-three years.”  The firm issued a report entitled “Engineering Services in Aerospace and Defense:  Meeting the Sourcing Challenge,” available here.  The Accenture report stated—

Ninety percent of the executives interviewed cited cost reduction pressures as their top challenge, followed by supplier consolidation (52 percent) and increased competition from new players (36 percent). Consistent with these findings, the research revealed that 61 percent of these executives are buying engineering services to better manage production costs; 65 percent of them cited the need for improved efficiency and productivity.

Accenture’s bottom-line conclusion was that A&D companies will move to source engineering expertise and services from low-cost global providers—though the report acknowledged that the strategy contained challenges that would need to be overcome.  The benefits include lowering costs, shoring-up scarce skill sets, and more easily fulfilling offset obligations, while challenges include concerns about potential compromises of confidentiality and quality.  To those concerns we would add the worry about compliance with export controls.  Nonetheless, Accenture seems confident that A&D companies will embrace those challenges in order to lower their program costs.

Meanwhile, Navistar, the hugely successful (formerly) commercial manufacturer of Mine-Resistant Ambush-Protected (MRAP) vehicles, has announced “another round” of layoffs at its Mississippi production facility.  The linked-to article reports that—

John Munro, plant manager for Navistar in West Point, said the plant has some contracts which will last until 2013, but the high-volume MRAP production will end in 2011, leading to an unknown number of layoffs. The plant currently employs 505 workers.

Not to be outdone, Northrop Grumman issued a press release that announced “consolidation” of its Louisiana and Mississippi shipyards, a “winddown” of production at its Avondale, Louisiana shipyard, and closure of two more Louisiana yards.  Any remaining work (i.e., that related to the LPD-17 ships) will be performed at NGC’s Pascagoula, Miss. shipyard, according to the linked-to article.  The article reports that—

Northrop Grumman is considering a possible spinoff of its shipbuilding business, including a yard at Newport News, Va., into a separate company. Credit Susse has been hired as lead financial adviser on alternatives for the shipbuilding unit.

What’s driving Northrop Grumman’s decision-making?  According to the NGC press release (link above)—

‘Our decision to consolidate the Gulf Coast facilities is driven by the need for rationalization of the shipbuilding industrial base to better align with the projected needs of our customers. The consolidation will reduce future costs, increase efficiency, and address shipbuilding overcapacity. This difficult, but necessary decision will ensure long-term improvement in Gulf Coast program performance, cost competitiveness and quality,’ said Wes Bush, chief executive officer and president.

The consolidation of Gulf Coast ship construction is the next step in the company's efforts to improve performance and efficiency at its Gulf Coast shipyards, which began with the integration of its shipbuilding operations in early 2008.

As a result of the consolidation, the company expects higher costs to complete ships currently under construction in Avondale due to anticipated reductions in productivity and, as a result, is increasing the estimates to complete LPDs 23 and 25 by approximately $210 million. Of this amount $113 million will be recognized as a one-time, pre-tax cumulative charge to Shipbuilding's second quarter 2010 operating income. The balance will be recognized as lower margin in future periods, principally on the LPD 25. The company also anticipates that it will incur substantial restructuring and facilities shutdown-related costs including, but not limited to, severance, relocation expense, and asset write-downs. These costs are expected to be allowable expenses under government accounting standards and recoverable in future years under the company's contracts. The company estimates that these restructuring costs will be more than offset by future savings expected to be generated by the consolidation.

Obviously, Northrop Grumman is willing to invest a significant fraction of a billion dollars in order to trim future operating costs.  As it notes in its press release, it expects to recover much of its “investment” against its current and future government contracts as “allowable expenses.”  We wonder what the Pentagon leadership thinks of that plan?

While industry is undertaking these significant cost-cutting actions, the Pentagon is taking some of its own actions.  On July 13, 2010, Brett Lambert (Director, Industrial Policy) issued a Memorandum to the Defense Industrial Base.  When last we discussed Mr. Lambert’s Directorate, he stated his focus was on early identification of “points of failure” in the defense industrial base, so that the Pentagon might avoid “costly rescues of failing companies.”  In addition, his Directorate was focused on “the financial health of critical suppliers,” as well as the need to preserve “skills necessary to support our war fighters in the near term and long term.”  How’s that going, Mr. Lambert?

Mr. Lambert’s Memorandum to the Defense Industrial Base of July 13 did not address any of those prior focus areas.  Instead his new focus is on learning “to do more without more”—i.e., implementing the DOD’s new “Efficiency Initiative.”  Toward that end, Mr. Lambert announced a strategy involving “interacting parallel tracks, with close coordination.”  The effort will “drive fact-based recommendations” to Dr. Carter (USD, AT&L) for consideration and action.  Mr. Lambert’s plan involves five “issue focus groups,” an Industry Working Group (IWG), various Military Department Groups (MDGs), two Executive Directors, and a Senior Integration Group (SIG), which will be chaired by Dr. Carter.  In the words of Mr. Lambert’s Memorandum to the Defense Industrial Base—

There will be five government focus groups reporting to the Senior Integration Group (SIG) through two Executive Directors; Military Department Groups for each service will solicit ideas for the five Focus Groups to analyze; and I will lead an Industry Working Group that will collect ideas from industry and provide a feedback mechanism for industry to comment on the ideas we are considering. The groups will be comprised of government employees, although the Center for Strategic and International Studies (CSIS) will assist in administrative functions.

The five Focus Groups will address the following areas:

  • Affordability
  • Sharpening Contract Terms
  • Reward Productivity Growth
  • Measure Productivity Growth
  • Create Tradecraft in Services Acquisition

Mr. Lambert’s Memorandum to the Defense Industrial Base concludes with the following request for industry participation in the Efficiency Initiative—

In order to reach the broadest possible base and ensure that we are inclusive of those in our industrial base willing to assist us in this effort, we will begin the process by asking that a simple form be filled out, which will be available on our website (http://www.acq.osd.mil/ip/). The form can be submitted directly to our offices via email at This e-mail address is being protected from spambots. You need JavaScript enabled to view it . Please note that this form is not a survey and participation by industry is undertaken as a voluntary act, without direction by the Department.

So what is one to make of the foregoing?  We have a couple of thoughts to share with you, if you will.

  1. It is clear, from this article and from others we’ve posted over the past year or two, that the defense industrial base is already moving to cut overhead and increase productivity.  We don’t see what value the Pentagon adds to the efforts that are already in process, and to those that will be undertaken in the coming months.

  1. Note the new bureaucracy announced by Mr. Lambert.  Were one to read SECDEF Gates’ original remarks at the Eisenhower Library, one might reasonably conclude that SECDEF Gates was less concerned with contractors’ overhead and efficiency, than he was with the overhead, bloated bureaucracy, and lack of efficiency within the Pentagon.  He said, “Another category ripe for scrutiny should be overhead – all the activity and bureaucracy that supports the military mission. According to an estimate by the Defense Business Board, overhead, broadly defined, makes up roughly 40 percent of the Department’s budget.”  He also said, “The private sector has flattened and streamlined the middle and upper echelons of its organization charts, yet the Defense Department continues to maintain a top-heavy hierarchy that more reflects 20th Century headquarters superstructure than 21st Century realities.” That doesn’t sound to us as if he were overly concerned about contractors’ overheads.

  1. Moreover, SECDEF Gates wanted the Pentagon to clean-up its own house.  He said—

Going forward, some questions to be considered should be:

  • How many of our headquarters and secretariats are primarily in the business of reporting to or supervising other headquarters and secretariats, as opposed to overseeing activity related to real-world needs and missions?
  • How many executive or flag-officer billets could be converted to a lower grade, with a cascading effect downward – where two-star deputies become one-star deputies, assistant secretaries become deputy assistant secretaries – to create a flatter, more effective, and less costly organization?
  • How many commands or organizations are conducting repetitive or overlapping functions – whether in logistics, intelligence, policy, or anything else – and could be combined or eliminated altogether?

In considering these questions, we have to be mindful of the iron law of bureaucracies – that the definition of essential work expands proportionally with the seniority of the person in charge and the quantity of time and staff available – with 50-page power point briefings being one result.

So, instead of focusing on cutting bureaucracy, Mr. Lambert’s Memorandum for the Defense Industrial Base announces the creation of more bureaucracy.  The action being taken is exactly the opposite of what is being sought by the SECDEF Gates, as if to prove by direct action his reference to the “iron law of bureaucracies.” 

We see quite a bit of activity throughout the defense industrial base as contractors prepare for the upcoming “turbulence” noted by General Farrell.  We see quite a bit of activity at the Pentagon, as the bureaucracy gears up to assist the contractors do what they are going to do anyway.  (In fact, General Farrell wrote, “Carter has invited the defense industry to participate in the coming decision-making and execution process. We intend to do so.”)   What we fail to see is any activity by the DOD bureaucracy and military services to address the very issues that the Secretary of Defense directed them to address.



 


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Newsflash

Effective January 1, 2019, Nick Sanders has been named as Editor of two reference books published by LexisNexis. The first book is Matthew Bender’s Accounting for Government Contracts: The Federal Acquisition Regulation. The second book is Matthew Bender’s Accounting for Government Contracts: The Cost Accounting Standards. Nick replaces Darrell Oyer, who has edited those books for many years.