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CAS Applicability (48 CFR 9903.201-1(b))

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Summary of Changes



Pre-2026 CAS Exemptions

Revisions

(91 FR 56056, 09/01/2026)

1

Sealed bid contracts

No change

2

Negotiated contracts and subcontracts not in excess of the Truth in Negotiations Act (TINA) threshold *

Negotiated contracts and subcontracts not in excess of $35 million

3

Contracts and subcontracts with small businesses

No change

4

Contracts and subcontracts with foreign governments or their agents or instrumentalities or any contract or subcontract awarded to a foreign concern **

No change

5

Contracts and subcontracts in which the price is set by law or regulation

No change

6

Contracts and subcontracts authorized in 48 CFR 12.207 for the acquisition of commercial items

Contracts and subcontracts (or the portion of a contract or subcontract) for the acquisition of commercial products or commercial services

7

Contracts or subcontracts of less than $7.5 million, provided that, at the time of award, the business unit of the contractor or subcontractor is not currently performing any CAS-covered contracts or subcontracts valued at $7.5 million or greater

Subcontractors under the NATO PHM Ship program to be performed outside the United States by a foreign concern

8

Reserved

Firm-fixed-price contracts or subcontracts (or the portion of a contract or subcontract) awarded on the basis of adequate price competition without submission of certified cost or pricing data

9-12

Reserved

Eliminated

13

Subcontractors under the NATO PHM Ship program to be performed outside the United States by a foreign concern

Moved to (b)(7)

14

Reserved

Eliminated

15

Firm-fixed-price contracts or subcontracts awarded on the basis of adequate price competition without submission of certified cost or pricing data

Moved to (b)(8)

Notes:

* The TINA threshold historically has been adjusted for inflation. Was $2.5 million but is now $10 million per 2026 NDAA. Also, for purposes of paragraph (b)(2), an order issued by one segment to another segment is to be treated as a subcontract. The mandated treatment of inter-segment orders was not revised by the 01 Sept 2026 changes.


** Contracts or subcontracts awarded to a foreign concern may be subject to CAS 401 and 402. (But see the exemption at (b)(13).)



Applicability to Indefinite Delivery type contracts


Application of exemptions to indefinite delivery contracts shall be determined as follows:


(1) Multiple-award indefinite delivery contracts. The exemptions shall be determined at the time of award of any individual task or delivery order, and shall use the ceiling value of the individual task or deliver order to determine if the monetary threshold in (b)(2) has been met.


(2) Single-award indefinite delivery contracts. The exemptions shall be determined at the time of award of the indefinite delivery contract, and shall use the ceiling value of the indefinite delivery contract to determine if the monetary threshold in (b)(2) has been met. An entire single-award indefinite delivery contract is exempt if it only provides for the ordering of commercial products or commercial services, or only provides for ordering on a firm-fixed-price basis and the indefinite delivery contract was awarded on the basis of adequate price competition without the submission of certified cost or pricing data.



What Does All This Mean to You?


The September 2026 revisions create the ability to “carve out” pieces of awarded contracts that would otherwise be subject to CAS coverage. Two “carve-outs” are available: (1) Portions of contracts for acquisition of commercial products or services, and (2) Portions of contracts that are firm, fixed-price and awarded without submission of certified cost or pricing data. This concept also applies to task/delivery orders awarded under ID/IQ-type contracts, or to an entire ID/IQ-type contract if it was awarded on a single-source basis.


Commercial products and commercial services are defined at FAR 2.101.


Commercial product means—

(1) A product, other than real property, that is of a type customarily used by the general public or by nongovernmental entities for purposes other than governmental purposes, and–

(i) Has been sold, leased, or licensed to the general public; or

(ii) Has been offered for sale, lease, or license to the general public;

(2) A product that evolved from a product described in paragraph (1) of this definition through advances in technology or performance and that is not yet available in the commercial marketplace, but will be available in the commercial marketplace in time to satisfy the delivery requirements under a Government solicitation;

(3) A product that would satisfy a criterion expressed in paragraph (1) or (2) of this definition, except for-

(i) Modifications of a type customarily available in the commercial marketplace; or

(ii) Minor modifications of a type not customarily available in the commercial marketplace made to meet Federal Government requirements. “Minor modifications” means modifications that do not significantly alter the nongovernmental function or essential physical characteristics of an item or component, or change the purpose of a process. Factors to be considered in determining whether a modification is minor include the value and size of the modification and the comparative value and size of the final product. Dollar values and percentages may be used as guideposts, but are not conclusive evidence that a modification is minor;

(4) Any combination of products meeting the requirements of paragraph (1), (2), or (3) of this definition that are of a type customarily combined and sold in combination to the general public;

(5) A product, or combination of products, referred to in paragraphs (1) through (4) of this definition, even though the product, or combination of products, is transferred between or among separate divisions, subsidiaries, or affiliates of a contractor; or

(6) A nondevelopmental item, if the procuring agency determines the product was developed exclusively at private expense and sold in substantial quantities, on a competitive basis, to multiple State and local governments or to multiple foreign governments.

Commercial service means—

(1) Installation services, maintenance services, repair services, training services, and other services if–

(i) Such services are procured for support of a commercial product as defined in this section, regardless of whether such services are provided by the same source or at the same time as the commercial product; and

(ii) The source of such services provides similar services contemporaneously to the general public under terms and conditions similar to those offered to the Federal Government;

(2) Services of a type offered and sold competitively in substantial quantities in the commercial marketplace based on established catalog or market prices for specific tasks performed or specific outcomes to be achieved and under standard commercial terms and conditions. For purposes of these services–

(i) Catalog price means a price included in a catalog, price list, schedule, or other form that is regularly maintained by the manufacturer or vendor, is either published or otherwise available for inspection by customers, and states prices at which sales are currently, or were last, made to a significant number of buyers constituting the general public; and

(ii) Market prices means current prices that are established in the course of ordinary trade between buyers and sellers free to bargain and that can be substantiated through competition or from sources independent of the offerors; or

(3) A service referred to in paragraph (1) or (2) of this definition, even though the service is transferred between or among separate divisions, subsidiaries, or affiliates of a contractor.


Got all that? Good. Look for opportunities to claim commerciality. If your customer agrees with you, then the value of that part of your contract should be subtracted from the total awarded price (which assumes all priced options are exercised) in order to determine the contract value for the purpose of determining CAS applicability.


Same thing for FFP items awarded without submission of certified cost or pricing data. This one will be a bit trickier. This “carve-out” is more under your control, because you know whether you submitted certified cost or pricing data. But what may not be obvious is that you can submit certified cost or pricing data (along with the requisite Certification of Cost or Pricing Data, or CCPD) for some parts of your contract but not for other parts. Therefore, you will need to distinguish such goods or services from the rest of the contract, and make sure your TINA certification expressly excludes those goods or services. That will be a bit tricky, because it’s easier to just submit one CCPD for the contract rather than submit an annotated CCPD with certain clear exclusions.


In addition, your contract briefs (you do prepare contract briefs, don’t you?) will need to distinguish CAS-covered from non-CAS-covered portions of the awarded contract. If you use databases for contract documentation/retention, you will need to make sure your databases permit this identification.


In summary, your ability to use these “carve-outs” largely will depend on the ability of your cost estimators and pricers to identify them and obtain customer buy-in during negotiation. But if your contract value is on the cusp of a CAS coverage threshold, it will be worth the effort.


Afterward—and assuming success—the burden will shift to your accounting team to distinguish these items in the incurred cost submission (aka Proposal to Establish Final Billing Rates). Obviously, the best (and easiest) way to identify the carve-out contract pieces will be through separate CLINs (Contract Line Item Numbers) or maybe even SLINs. You will need to do something like that because, if they disappear into your contract, then you have no ability to show an auditor which pieces of your contract are subject to CAS and which are not. You will have thrown away the flexibility provided by the CAS Board.


In practice, contractors will need tight coordination between cost estimators, pricers, and accountants (as well as audit support staff) in order to execute this effort cleanly. It should be possible, and savvy contractors will make the effort to develop appropriate policies, procedures and practices to make it happen.

 

Moving at the Speed of Bureaucracy

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People within the Federal acquisition environment are rightly pleased to see the July 2026 reforms to the Cost Accounting Standards via publication of a final rule that became effective 07 August 2026. (See 91 FR 42139.) The reforms:

  • Eliminated CAS 408 (Compensated Personal Absence) in its entirety
  • Eliminated CAS 411 (Acquisition Costs of Material) in its entirety
  • Significantly reduced requirements of CAS 404 (Capitalization of Tangible Assets) and CAS 409 (Depreciation of Tangible Capital Assets). The Standards were eliminated but a few parts were moved to other existing Standards.

At this point, instead of 19 Standards, we have 15. Yay! Good for us all.

Except why did it take so long?

Let’s review the history of this rulemaking action. Congress first told the CAS Board to take action via Section 820 of the 2017 National Defense Authorization Act (NDAA). That was literally nine years ago. Two years later, the CAS Board published a Staff Discussion Paper (SDP) in March 2019, to establish a “a global roadmap to help guide [the Board’s] approach to conformance” of CAS and GAAP. That roadmap identified seven standards (404, 407, 408, 409, 411, 415, and 416) as most suitable for potential conformance to GAAP. Apparently, the Board is still working on Standards 415 and 416, as they were not part of the July 2026 final rule.

Eighteen months later (18 September 2020), the Board published another SDP “to solicit views with respect to the Board's initial assessment of CAS 404 and CAS 411….”

A formal Advanced Notice of Proposed Rulemaking (ANPRM) was issued 27 June 2024 to address Standards 408 and 409. Not quite four years after the SDP was issued and public comments received. The comments were sufficient to convince the Board that the two Standards were ripe for reform.

Another formal ANPRM was published 17 January 2025 to address the Board’s conclusions on Standards 404 and 411. Literally more than four years after the second SDP was published.

Four years. Let that sink in.

Yeah, yeah, yeah. Right. There was a slight COVID-19 interruption. There was a lack of an industry Board member. The CAS Board Chair was “acting” because there was no Senate-confirmed OFPP Administrator. All true. Valid points. But also just excuses because the business of the Federal government shouldn’t be paused for FOUR YEARS because some folks lost the keys to the file cabinet. Or so it seems to us here at Apogee Consulting, Inc.

The next step in the CAS rulemaking process, a formal Notice of Proposed Rulemaking (NPRM), was published 11 September 2025 to address all four Standards: 404, 408, 409 and 411. That was what? Less than two years after one ANPRM and less than one year after the other one. That was quick, given the historical bar established by the Board.

So now we have a Final Rule, published 08 July 2026. Less than a year after the NPRM. Super quick, right?

Only let’s not forget that the original SDP was published in 2020. We don’t think six years is a timeline in which to take pride.

The Department of War wants its forces to “move at the speed of relevance.” It has concluded that the old paradigms must give way to new ways of operating. From an article by Robbin Laird dated 31 March 2026 at www.defenseinfo.com.

Where armies and policymakers once relied on warning times and slow mobilization, they now confront adversaries, technologies, and social currents that move at the speed of relevance, upending the calculus of deterrence and defense planning.

Against this backdrop, the central strategic imperative is no longer to eliminate chaos or restore some lost order, but to build national systems, forces, and cultures that thrive amid it.

The security of the twenty-first century will belong to those who master the art of chaos management: sensing, adapting, and responding rapidly to events, even as crises multiply and old frameworks collapse.

Sense; adapt, respond. Do it quickly. Cool, cool, cool.

Only the CAS Board doesn’t seem to have gotten the message. They seem to be moving at the speed of bureaucracy rather than the speed of relevance.

Let’s be clear: reforming the CAS is a good thing. We applaud it. Only—why did it take so freaking long to accomplish?

One possible reform: the CAS Board has no timeline in which to take action. The Board can let the public input from SDPs and ANPRMs and NPRMs lie fallow for years because it can and because nothing forces the Board to move forward. Let’s reform the enabling statutes to require Board action within six months of public comment period closure. If you did that, we bet you’d see some real speed.

Last Updated on Thursday, 03 September 2026 07:05
 

F-35 and Beyond

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From time to time I report on significant events related to certain Major Defense Acquisition Programs. One of those programs is the F-35 Lightning II joint strike fighter, a stealthy multi-role fighter intended to be sold to allies throughout the globe, including the United Kingdom, Italy, the Netherlands, Turkey, Australia, Norway, Denmark, Israel, Singapore, and Canada. It is a big deal—the program is funded in billions. When life-cycle sustainment (MRO) costs are added, the program cost is north of two trillion US dollars. (Source: GAO, May, 2024.)

It the F-35 worth the cost?

I don’t know if the jet is “worth” its price tag. I don’t have the necessary expertise to have an opinion. What I do know is that each jet currently is priced at $82.5 million (per Audrey Decker’s July, 2024, article at DefenseOne). However, the price may rise for future lots being negotiated now. Per BreakingDefense (Valere Insinna, September, 2024) negotiations are not going well. DoD and Lockheed Martin have been trying to settle on a price for more than a year. Originally, the parties anticipated shaking hands before the end of 2024; however, it now appears that won’t happen—prompting Lockheed Martin to warn shareholders of a hit to both forecasted revenue and cash flow.

Not to mention, the program has been significantly delayed. For much of 2023 and 2024, “completed” aircraft have been piling up on runways because DoD would not accept them. The contractor was unable to finish “Technology Refresh 3” in time and DoD refused to accept aircraft without the required TR3 updates. Citing a GAO report, Defense One reported that “the Pentagon has refused delivery of so many F-35s that Lockheed Martin is running out of places to put them.” News reports state that the Pentagon was withholding $7 million per undelivered plane. Even when deliveries started to be accepted (with incomplete or “truncated” TR3 updates), the Pentagon continues to withhold $5 million per jet (source: Defense One).

Speaking of deliveries, that same Defense One article reported that Lockheed Martin estimates it will take 12 to 18 months to “unwind” the backlog of undelivered aircraft. The article quoted Lockheed Martin executive Greg Ulmer as saying “The company plans to ‘unwind’ by delivering about 20 aircraft a month—13 newly-built aircraft and seven of the jets that were in storage.”

We may have heard this before.

From articles on Apogee Consulting’s website (available via keyword search)—

August 2009: “In its August 13, 3009 edition of Flight Daily News, Flight International magazine asks whether Lockheed Martin can actually ramp-up production of its F-35 “Lightning II” Joint Strike Fighter (JSF) from its current pace of one aircraft per month to an unprecedented pace of 20 aircraft per month, assembling three production variants on the same line while managing a global supply chain. … Flight International notes that ‘current acquisition plans call for dramatically raising output until a new fighter is delivered every working day, excluding holidays and weekends, or about 240 jets in a year.’”

April 2010: “… on April 16, 2010, InsideDefense.com reported to its subscribers that the Air Force had halted plans to increase JSF production to 110 aircraft per year, and has decided to ‘top-out’ its purchases at 80 planes per year, starting in GFY 2016. The article quotes Air Force Chief of Staff General Norton Schwartz as saying, ‘As the program continues to progress, we will analyze production capacity and available funding for potential production rate adjustment beyond the 80 aircraft per year rate reflected in the current program.’ The article further notes that Lockheed Martin stated ‘that once its … assembly line reaches its optimal production rate in 2016, it could build as many as 230 jets per year’—so LockMart is ready ‘to build more jets if requested.’

May 2016: “… according to … Defense One, ‘F-35 production is slated to hit full steam in 2019, and Lockheed Martin is reshaping its final assembly line to get ready. … By 2020, one year after the Fort Worth plant hits its full 17-jet-per-month stride, there will be more than 600 F-35s, including nearly 180 sent to U.S. allies.’”

March 2019: “… Lockheed Martin delivered 91 aircraft in 2018, which was about double its production of only two years before. Looking ahead, the JSF will enter ‘full rate production’ and LockMart has committed to deliver 130 aircraft before the end of 2019.”

Then COVID hit.

From Air & Space Forces Magazine.com, February, 2024: “Lockheed Martin expects that F-35 production will remain at about 156 aircraft per year through 2028…” according to executive Greg Ulmer.

So, what’s the point? The point is … nobody knows. Nobody knows what production at full capacity looks like for the F-35. Early (perhaps optimistic) forecasts said that number was 240 aircraft per year. More recently, Lockheed Martin said that number was 156 aircraft. However, now it seems as if we are back to 20 per month (240 per year), though only seven of those 20 will be “new” fresh off the line aircraft. Seven per month is 84 per year.

So … who knows? The Full Rate Production at full capacity number is all over the place.

No wonder it takes more than a year to negotiate the next buy.

Okay. Now to the reason I wrote this blog article.

I tracked F-35 contract actions during Government Fiscal Year 2024 (ending 30 Sept 2024). Each day, the Pentagon reports contract actions exceeding $5 million in value. I watched for F-35 activity, and I recorded what I saw in a spreadsheet.

Based on DoD reports, the Pentagon awarded $16.232 billion to Lockheed Martin and other F-35 contractors through 61 individual contract actions.

Lockheed Martin received the most, of course, at $12.972 billion. But RTX (including Raytheon and Pratt & Whitney) received $3.212 billion in that same period. BAE Systems received $77 million. And HDR Engineering received $16.4 million.

In one year.

Of the 61 reported contract actions, 18 were new contract awards. The remaining 43 actions were modifications to existing contracts. The new contract awards included Undefinitized Contract Actions (UCAs) as well as orders against previously placed Basic Ordering Agreements (BOAs). New contract awards were primarily focused on international program customer needs, though $348.5 million was awarded for Lot 18 spares—even though Lot 18 hasn’t been negotiated yet. Nothing like long-lead money, am I right?

Modifications included $70 million for TR-3 redesign efforts. One might have thought TR-3 was included in previous prices, since that is the reason DoD refused to accept new aircraft. Oh, well. Another mod (for $111.9 million) was to extend the period of performance for Block Four flight testing. It seems the more one delays, the more one gets paid.

Let’s wrap this up. The largest defense program in the history of the United States continues to move forward, albeit with schedule and technical delays, as well as with cost growth that stems from many causes, including (apparently) schedule and technical delays.

I will be happy to report on a stable, sustainable program, once one shows up.

 

Calm in the Midst of Chaos

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Take_a_BreathHello. It’s been a while, hasn’t it? If you are one of the people who keep coming back to this site, to see if I’ve blogged anything new—or maybe to check out one of the far-too-many articles in the News Archive—then thank you. I’m writing this for you, because I have something to say.

I haven’t blogged about the problematic CAS cost impact guidance issued in late 2023 by DCAA and publicly endorsed by DCMA. If you’re dealing with that, you have my sympathies. And my apologies, because I was one of those who pointed out to DCAA that their then-current audit guidance didn’t comport with the 2015 Raytheon decision at the ASBCA. Well, I got what I wanted—and then some. DCAA updated their audit guidance and took that opportunity to take a little extra along the way. But I didn’t write about that because what can one do except hope that some contractor wronged by inapt audit guidance takes the DOD to court.

I haven’t blogged about recent CAS Board activity, because why get all hot and bothered about things that may never come to pass or things that may be overtaken by events (clears throat **Executive Order**). CAS 404, 408, 409 and 411 are in play at the CAS Board but, as most everyone knows, the Board is currently adrift, waiting for direction and, dare I say, leadership that is currently lacking. The many Staff Discussion Papers, Advance Notices of Proposed Rulemaking and Notices of Proposed Rulemaking may someday result in regulatory action. Maybe. But until then, it’s business as usual. So, I didn’t write about all that CAS stuff.

I haven’t blogged about the recently announced DCAA reorganization, which seems to affect only the very largest of DOD contractors, the ones that my friend John used to call “the Five Families.” And the auditors, of course. They are impacted. But the rest of us? Not so much. So what could I have said?

I haven’t blogged about cyber-security and the recent updates in requirements, nor have I blogged about CMMC and are you ready to be assessed? because, at this point, if you don’t know you have already lost the race. I mean, it’s not like I have ignored the topic. For more than a decade I have been beating the drums of cyber-security and secure supply chains. I’m tired now; my arms hurt from all that drumming and I don’t have the energy to keep telling people what they should already know.

Today’s blog article is about FAR 2.0 and regulatory reform. Many people are anxious about what FAR 2.0 will look like and how it might affect them. What does government contract compliance look like in an environment where all the regulations—which have been growing and evolving and changing since 1984—are eviscerated into something that looks nothing like what we thought we knew? What will that be like? So, there is anxiety and nervousness.

I want to suggest that we all calm down. Relax. Wait and see. Not knowing makes us nervous—true. I get that. The uncertainty can be hard on one’s nerves. But consider: don’t worry about the unknown future because we have quite enough on our plates right now. Deal with today and let tomorrow take care of itself.

Here are some absolute truths that you may wish to consider as you contemplate what may transpire:

  1. You have existing contracts. They have clauses in them and those clauses impose requirements. They will exist until the work is physically complete and delivered and accepted. They will exist until the final billing rates are calculated and submitted and audited and negotiated. They will exist until the final invoices are submitted and paid. In other words, they will exist for a long time and, at least for those contracts, nothing is going to change. Nothing. All the risks are still the same: compliant timekeeping, compliant accounting, compliant billing, compliant purchasing. Et cetera. The False Claims Act and The Truthful Cost or Pricing Data Act still apply.

  1. You have proposals in the pipeline. Some of those competitions may be cancelled, especially if you are at one of those contractors that perform touchy-feely work not aligned with current Washington, DC, priorities. True. But many others will not be cancelled, especially for those DOD contractors that provide critical weapon systems. Those contractors actually may experience a bit of an uptick. (Historical analog: the defense buildup under Reagan.) Those RFPs still have their provisions in place; the evaluation factors are still the evaluation factors. For current proposals, nothing is going to change. Nothing.

  1. Future contracts and future proposals may look different—true. But how different? What will they look like? We don’t know … so try not to worry about it. There are bills being discussed in Congress that may change things, but those bills still have to go through Committee votes and reconciliations and all the other things that make the actual lawmaking impenetrable to most humans. There may be legal challenges to whatever final laws emerge from the morass of Congressional lawmaking. We don’t know what the end-product will look like or what parts will be voided by the courts … so let’s wait and see what emerges, if anything.

  1. I listen to some smart and experienced people, such as Vern Edwards and Jim Nagle. They’re not worried. They’ve been through this before. (Implementation of FASA in the mid-nineties comes to mind.) Most people do not think much is going to come of the current FAR 2.0 efforts. They are, let’s say, dubious. Vern said (in a podcast which is available at WIFCON 2.0) that he doesn’t think anything significant is going to happen “but it’s going to be fun watching.” That’s a good attitude to have, if you can get there.

So … those are four truths that I hope will help calm you and your work teams.

Let’s be honest here. There have already been significant changes at the government workforce and funding levels. Those changes are starting to have ripple effects at the contractors. Those impacts will definitely continue. I’m not blind to them and, for many (especially those in civil service) it’s going to be tough. But you can get through this, especially if you are flexible and willing to take some risks.

There are jobs aplenty, especially in the manufacturers of weapon systems. But the jobs might not be available near you, especially if you had a nice remote work gig. You may have to move in order to find employment. So what? I’m not trying to trivialize the pain of moving one’s family, because it is a pain. I know. (I’ve moved my family three times and that doesn’t count my move from LA to Fairfax, VA when I was single.) But you can do it—especially if you need to.

Almost everyone who reads this blog has skills that are important to government contractors. Get out there: polish your resume; update your LinkedIn profile. And start applying. Will you have mixed results? Probably. But don’t give up because I know—I know—that contractors are looking for good people with skills and experience. I work at one of them and we are desperate for the right people to apply to our career site.

Think about the priorities in DC right now, which is where the funding will be. Where do your skills fit into those priorities? More FMS cases, more international contracts. Border security; “Golden Dome” (which sounds to me like “Star Wars,” which we called “Peace Shield,” which was among the first projects I worked on when I started in this crazy business.) There is work to be found, so go find it.

All right. Stop rolling your eyes. I don’t know how this article morphed into a rah-rah session. Sorry. But I hope I’m communicated something here: sure, all is chaos. Okay. But if you stay calm and deal with what’s in front of you, you’ll be fine.

Last Updated on Thursday, 29 May 2025 19:49
 

It’s the People

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Hi there! It’s been a minute. Thanks for coming back here.

I have so much to write about—prominently the recent CAS Board activities. Not to mention, DCAA’s CAS cost impact audit guidance that was clearly written by lawyers instead of, you know, accountants or auditors. I’m going to get to all that stuff when time permits. But today I want to talk about people.

It’s crystal clear (in my mind, at least) that when we are discussing the triumvirate “people, process and technology,” people are the most important component. I know not everyone agrees. In June, at the Deltek/ProPricer Government Contract Pricing Summit (where I spoke on the topic of evaluating and negotiating profit), I heard a very well-known speaker assert that technology was the most important component. He said (paraphrasing) “technology is always moving forward; people and process both struggle to catch up.” Okay. He was a former Assistant Secretary of the Air Force and now CEO of an innovative start-up that has a very cool Lord of the Rings-related name, and I’m just me. Who am I to argue with him?

But he’s wrong.

People are the most important thing. Always and forever.

Corporations look to reduce costs wherever possible. All things being the same, reduced costs leads to greater margins. Investors like increasing margins and the increasing profits that result from cost-cutting. We know that’s not always true in the government contracting market space—especially in developmental efforts—where cost-type contracts mean that (generally speaking and with many exceptions), more costs equal more revenue. All things being equal, more revenue leads to a higher bottom-line profit. But most government contractor executives don’t have a clue about government contract accounting rules so they base decisions on what they’ve been taught in business school, which is that cost-cutting is a good thing.

As a result of that logic, they locate their engineering centers and factories in low-cost states, where employee compensation will be lower than in other states. That’s not the only reason—obviously. Political realities ensure that locating facilities in the states of certain politicians gives contractors a boost during budget time. There’s also the matter of locating facilities in states that are not friendly to unions, or that offer lower corporate taxes, or even full-on tax breaks for the right companies. But we don’t talk about that in the 10-K management discussions. Instead, we talk about cost-cutting.

Employee compensation (among other factors discuss noted) is why Lockheed Martin has so much work in Texas, Florida, and Georgia. (LockMart is in many other states, including California and Colorado, but that’s not the point.) Where does Lockheed Martin make the most money? In its Aeronautics Division. Where is that Aeronautics Division headquartered? Fort Worth, Texas.

Employee compensation is why Boeing builds its 787 Dreamliner in Charleston, South Carolina. From Wikipedia—

Boeing announced in October 2009 that it would build a new 787 Dreamliner final assembly and delivery line in North Charleston. Boeing said that the second production line was necessary to ‘meet the market demand for the airplane,’ but it came amid tense negotiations between the company and the International Association of Machinists and Aerospace Workers (IAM) union representing workers in Everett who had recently gone on strike. South Carolina's unionisation rates, the lowest in the country at 2.7%, were stated by Boeing management as a reason to transfer production to there. IAM said the decision was retaliatory and National Labor Relations Board agreed, filing a lawsuit against the company in April 2011. The lawsuit was dropped in December after IAM withdrew its complaint as part of a new contract with Boeing, clearing the way for production to begin in South Carolina. Since then, Boeing has continued to challenge the rights of unions to organize at the plant, and is alleged to have fired workers for their attempts to unionize.

(Footnotes omitted.)

Companies—particularly those who manufacture MILSPEC products—that have an unhealthy, misplaced focus on people tend to have long-term consequences from that manifest years later, long after the executives who made critical blunders in workforce management have left the companies, taking with them millions of dollars of incentive compensation.

Recently, the NASA Inspector General released report number IG-24-015, discussing the management of the Space Launch System (SLS) Block 1B development. The IG had many criticisms of NASA and its lead contractor, Boeing. The one we are going to focus on is NASA’s blunder to locate SLS core stage manufacturing at the 85-year-old plant in Michaud, Louisiana—located in New Orleans.

The SLS program is under cost pressure. In 2011, Congressional testimony estimated that SLS development costs through 2017 would be roughly $18 billion. As of 2017, $11.9 billion has been spent, of which 40% was spent developing the core stage. As of 2021, development of the core stage was expected to have cost $8.9 billion, twice the initially planned amount. (Source: Wikipedia.) The program is behind schedule and faults have been found in the welding of the core stage.

Let’s talk about the welding. The SLS core stage uses a brand-new welding method: friction stir welding. We don’t know that FSW is. All we know is what Wikipedia tells us; we are told that the new process can create unique risks, which can be mitigated by the quality of the tool design.

Okay. NASA decided to build a new core stage for a new rocket at an 85-year-old plant, and to do it with a new welding technology where attention to detail and tooling design is critical for success. What could go wrong?

The NASA IG answered the question in its report.

According to Safety and Mission Assurance officials at NASA and DCMA officials at Michaud, Boeing’s quality control issues are largely caused by its workforce having insufficient aerospace production experience. Michaud officials stated that it has been difficult to attract and retain a contractor workforce with aerospace manufacturing experience in part due to Michoud’s geographical location in New Orleans, Louisiana, and lower employee compensation relative to other aerospace competitors. Safety and Mission Assurance officials advised that Boeing provides training and work orders to its employees in an attempt to mitigate the challenges associated with an inexperienced workforce and help ensure that its workers comply with quality control standards. However, given the significant quality control deficiencies discussed above and our observations during a site visit to Michoud, we found both these efforts to be inadequate.

The NASA IG report added a footnote to the above. The footnote referenced AS9100D, Section 7.2, Competence. The inference is clear: Boeing’s Michoud assembly workforce management does not comply with the requirements of AS9100D. Our research indicates that Boeing has never been certified to be compliant with the requirements of AS9100—even though it requires its suppliers to hold that certification. Only in the past two months has the aerospace giant indicated that obtaining AS9100 certification is something its leadership wants to pursue. Ya think? (Source: Sean Broderick’s article in Aviation Week, 28 June 2024.)

So … you get what you pay for. If you want low-cost employees then don’t ask them to participate in innovative things. If you want to attract and retain a skilled workforce, then be prepared to pay for it. Don’t cheap-out on the hired help. It you want the best, then pay for the best. Learn to accept and to work with a unionized workforce. Your employees are not your enemy.

This issue is not confined to US aerospace/defense contractors. It is global.

Last week, I received an email from Kevin Craven, Chief Executive of ADS, the industry group that represents aerospace and defense companies in the United Kingdom. (Why am I part of a UK industry group? Long story but it’s also why my picture is on file at the MoD.) Mr. Craven had a simple topic he wanted to discuss, “everyone’s favourite subject: skills.”

We are all acutely aware of the difficulties we have as businesses to recruit the right talent, at the right time. Our industries employ - at last calculation - some 427,500 people throughout the country into well-paid, highly skilled, manufacturing, engineering and digital services jobs. Our success in recruiting, however, is mixed.

We know that there are 10,000 vacancies in our industries, as a minimum. We hear from our larger members that they can be oversubscribed in some roles - a fantastic achievement - while our smaller businesses, no less pivotal to our economy, can struggle. To address this imbalance, we’re actively seeking practical solutions to increase engagement across the board - to get those roles filled, capability delivered, and to secure the UK’s advanced manufacturing advantage.

… at ADS we are actively seeking partnerships - whether that’s through STEM events, widening participation schemes, mentoring programmes, policy agendas, practical job finding support, or partnerships with organisations who are leading the way in this area.

Back in the States, Huntington Ingalls Industries announced July 6 that it plans to add 2,000 heads to its current Pascagoula, Mississippi, workforce of 11,300. That’s about a 20 percent increase. On May 24, the VP of Human Resources (Xavier Biele) at HII’s Newport News Shipbuilding site in Hampton Roads, Virgina, announced that the shipbuilder needs to find more employees. Magan Eckstein’s article at Defense News reported:

The yard plans to hire 3,000 skilled tradespeople this year, but it needs to bring in 19,000 over the next decade, Beale said, adding that the existing training pipelines in the Hampton Roads region is unable to funnel enough new employees toward Newport News.

Beale said volume is only one issue when it comes to recruiting. When the COVID-19 pandemic struck the United States in 2020, a wave of highly experienced workers retired. Replacing those master tradespeople with recent high school graduates has affected productivity.

While it’s difficult to find talent with decades of shipbuilding experience, the next best thing might be finding talent with years of experience as welders or electricians outside of the shipbuilding-industrial base, Beale said.

Where I live in San Diego, we have trouble recruiting employees because of the insanely high cost of living. Everybody knows about California housing prices. And utility prices. And high state taxes. What fewer people know is that salaries tend to be commensurate with the cost of living, and the property taxes are relatively low in comparison to other states. (Hello, Texas: I’m looking at you.)

Aerospace and defense companies need to get over the notion that employee compensation cuts lead to lower prices. Maybe they do; but they also lead to production inefficiencies and delays, and potentially to serious quality issues. The US government can help by removing the “ceiling” on allowable employee compensation (FAR 31.205-6(p))—though almost no direct-charging employee is ever going to come close to that limit; it impacts executives, which may not be a bad thing if they keep on blundering around trying to increase shareholder value by attacking their own employees.

We need to get serious about attracting and retaining good people. If that means paying the rank-and-file more, then so be it. You can cover the costs of wage increases by cutting multi-million-dollar executive bonuses. (Ha! Like that’s ever going to happen.)

In addition, we need to reevaluate certain employee labor classes based on the true value they add in the 21st century. As noted above, skilled tradespeople are in high demand. It is absolutely viable to skip college (and student debt) in order to join an apprenticeship program that leads to a career in the trades. Touch labor is critical.

And what about our supply chain specialists, our buyers and source inspectors? Given the importance of the supply chain to program success, wouldn’t you think you would want to hire the best, train them, and keep them around for a long time? Sure. But if that’s true, why do you keep hiring former buyers from Sears, thinking they will make already trained supply chain specialists with deep FAR expertise. Let’s not be silly.

Think of a workforce as an inverted pyramid, with the direct-charging touch labor folks on the top and the executives on the bottom. There’s your true value-added illustration.

Why don’t we start managing that way?

Last Updated on Monday, 26 August 2024 17:02
 

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Newsflash

Effective January 1, 2019, Nick Sanders has been named as Editor of two reference books published by LexisNexis. The first book is Matthew Bender’s Accounting for Government Contracts: The Federal Acquisition Regulation. The second book is Matthew Bender’s Accounting for Government Contracts: The Cost Accounting Standards. Nick replaces Darrell Oyer, who has edited those books for many years.